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Auto exhaust pipe end forming machine hump machine

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Product Description

Item

Name

Unit

Data

Remark

1

 Forming cylinder power

Ton

20

Max 26 ton

2

 Max forming diameter

mm

∅133X2.0

Diameter

*thickness

3

Min forming diameter

mm

∅30X2.0

 

4

Min forming length

mm

30

 

5

Max forming length

mm

No limited

 

6

Machine height

mm

1150

 

7

Product processing

time

s

~18

Depend on

drawings

8

Tooling change time

min

~10

 

9

Repeated position

accuracy

Outside  diameter

of hump

mm

±0.2

Hump forming

workpiece

tolerance

Hump

contour

mm

0.2

 

hump

thinning

mm

≤20%

 

 

 

 

 

10

Process

control

type

Outside  diameter

of hump

 

Cylinder  +encoder

+ tooling

 

Hump

contour

 

Cylinder  +encoder

+ tooling

 

hump

 

Tooling

 

 

Product Feature

The BR130CNC CNC hump pipe forming machine is designed for forming humps, bulges and special profiles on metal tubes, including automotive exhaust pipes, hydraulic lines and structural tubes. With servo-hydraulic drive, PLC control and touch-screen operation, it supports adjustable forming parameters and manual or automatic modes. Coordinated control of the forming cylinder, encoder and dedicated tooling helps maintain stable forming pressure, repeat positioning and consistent results in batch production.

1.Designed for Hump and Local Tube Forming

he machine is designed for forming humps, bulges and special profiles on tubes. Dedicated tooling can be configured according to the product drawing for different localized forming requirements.

The BR130CNC CNC hump pipe forming machine is designed for forming humps, bulges and special profiles on metal tubes, including automotive exhaust pipes, hydraulic lines and structural tubes. With servo-hydraulic drive, PLC control and touch-screen operation, it supports adjustable forming parameters and manual or automatic modes. Coordinated control of the forming cylinder, encoder and dedicated tooling helps maintain stable forming pressure, repeat positioning and consistent results in batch production.

2.Servo-Hydraulic Drive for Stable Forming

The servo motor drives the hydraulic system and allows adjustment of forming speed and motion profiles. This supports smoother operation and helps control oil temperature and energy consumption during long-term production.

The BR130CNC CNC hump pipe forming machine is designed for forming humps, bulges and special profiles on metal tubes, including automotive exhaust pipes, hydraulic lines and structural tubes. With servo-hydraulic drive, PLC control and touch-screen operation, it supports adjustable forming parameters and manual or automatic modes. Coordinated control of the forming cylinder, encoder and dedicated tooling helps maintain stable forming pressure, repeat positioning and consistent results in batch production.

3.PLC and Touch-Screen Control

The machine uses a PLC control system and a 10-inch touch screen. Main forming data can be entered and adjusted through the HMI, making operation intuitive and product changeover convenient.

Auto exhaust pipe end forming machine hump machine6(f2dfd539b8).jpg

4.Coordinated Control of Tooling and Encoders

The hump diameter and contour are controlled through the coordinated operation of hydraulic cylinders, encoders and dedicated tooling. This helps improve forming position and contour consistency while reducing dimensional variation.

The BR130CNC CNC hump pipe forming machine is designed for forming humps, bulges and special profiles on metal tubes, including automotive exhaust pipes, hydraulic lines and structural tubes. With servo-hydraulic drive, PLC control and touch-screen operation, it supports adjustable forming parameters and manual or automatic modes. Coordinated control of the forming cylinder, encoder and dedicated tooling helps maintain stable forming pressure, repeat positioning and consistent results in batch production.

5.Stable Clamping with Reduced Tube Deformation

The main clamping mechanism uses a multi-point, evenly distributed layout to hold the tube securely during forming. It helps reduce slipping, displacement and local deformation.

The BR130CNC CNC hump pipe forming machine is designed for forming humps, bulges and special profiles on metal tubes, including automotive exhaust pipes, hydraulic lines and structural tubes. With servo-hydraulic drive, PLC control and touch-screen operation, it supports adjustable forming parameters and manual or automatic modes. Coordinated control of the forming cylinder, encoder and dedicated tooling helps maintain stable forming pressure, repeat positioning and consistent results in batch production.

6.Automatic Lubrication and Oil Temperature Control

The machine is equipped with automatic lubrication, an oil cooler and an electrical cabinet cooling system. These features help maintain stable operation of the hydraulic system and key moving components during continuous production.

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Customer Reviews

To address the challenges of inconsistent wall thickness and potential leakage risks at hose connections during the high-volume production of high-performance hump pipes for a prominent automotive exhaust system OEM supplier in Germany—where extreme forming precision is critical for secure hose fitment—Baorui Machinery deployed a high-precision pipe end forming solution; featuring superior hydraulic stability and customized mold designs, the system enables accurate extrusion forming for humps on stainless and carbon steel exhaust pipe ends. This solution ensures the hump profiles perfectly meet Germany's rigorous automotive sealing standards, significantly boosting pass rates per line while helping the client secure its core supplier status in the premium European vehicle supply chain by meeting high-frequency delivery demands.

Customer Reviews.png

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