| Item | Name | Unit | Data | Remark |
| 1 | Max pipe diameter | mm | 18 | |
| 2 | Max loading length | mm | No limited | |
| 3 | Max notch teeth depth | mm | 3 | |
| 4 | Min loading length | mm | 50 | |
| 5 | Min clamp length | mm | 50 | |
| 6 | Clamp travel | mm | 60 | |
| 7 | Speed | Second | 6-12 | |
| 8 | Pump overflow | L/min | 19 | |
| 9 | Control system | PLC+ touch screen | ||
| 10 | Operation panel | Touch panel | ||
| 11 | Motor power | hp | 22.25 | |
| 12 | Cylinder working pressure | Kg/cm | 80-120 | |
| 13 | Hydraulic working pressure | Kg/cm | 100 | |
| 14 | Machine size | m | 3.4X1.1*1.8 | L*W*H |
| 15 | Machine weight | kg | About 3500 |
Headrest bar gear opener is a kind of mechanical equipment specialised in processing headrest bar, mainly used to open various shapes of headrest bar gears, its main application scenarios include industrial production, automotive maintenance and other fields for the demand for high-precision gears:
1. Furniture manufacturing industry: in furniture production, especially in the manufacturing process of sofas, beds and chairs and other household goods, it is necessary to accurately open the gears of various shapes of headrest rods in order to meet the requirements of the product design, and quickly and accurately complete the required shape of the cutting work.
2. Automobile seat industry: in the production of automobile seats, the headrest rod in the automobile seat adjustment device needs to do fine processing to ensure its aesthetics and functionality. To meet the individual needs of customers and enhance market competitiveness. Through the processing of different specifications of materials and process optimisation to achieve more accurate and efficient operating results.
To address the challenges of inconsistent notch depth (required within ±0.1mm), excessive burrs, and high labor costs caused by traditional stamping in headrest rod production for a leading Japanese Tier-1 supplier in Thailand, Baorui Machinery provided a high-precision notching solution integrating broaching, rolling, and press-in processes; by utilizing a PLC-controlled touch panel and a powerful hydraulic system, the machine achieved high-quality forming in just 6-12 seconds. This solution not only ensured superior cleanliness and consistency of the notches but also enabled fully automated flexible production, significantly boosting the OEM's quality rating for seat adjustment smoothness and safety.
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