| Item | Specification |
|---|---|
| Processing wire diameter | Φ6.0–Φ14.0 mm |
| Applicable wire tensile strength | <500 N |
| Number of control axes | 8 axes |
| Wire feeding roller groups | 3 groups |
| Machine weight | 10,500 kg |
| Power supply | 380 V / 50 Hz / 3-phase |
| Machine dimensions | 5040 × 2350 × 2070 mm |
| Wire feeding servo motor power | 15 kW |
| Arm rotation servo motor power | 3.5 kW |
| Cutting servo motor power | 1.0 kW |
| Forward and backward movement servo motor power | 1.0 kW |
| Angle bending servo motor power | 2.0 kW |
| Left clamping servo motor power | 15 kW |
| Right clamping servo motor power | 15 kW |
| End upsetting servo motor power | 15 kW |
The machine uses an 8-axis independent servo drive system to coordinate wire feeding, arm rotation, angle bending, cutting, clamping and end upsetting. End upsetting and spatial bending can be completed in one clamping operation. Stable servo control helps improve forming repeatability and batch consistency, meeting the processing requirements of precision wire components.
Traditional upsetting and bending processes often require multiple machines, repeated clamping and separate production stages. This machine integrates end upsetting, bending and cutting into one system, allowing the main forming processes to be completed in a single clamping operation. It helps shorten cycle time, reduce semi-finished product transfer and minimize manual handling, improving overall production efficiency.
The machine is suitable for metal wires with diameters from Φ6.0 to Φ14.0 mm and tensile strength of up to 500 N. It can handle upsetting and bending requirements for different wire specifications and materials. One machine can support the production of multiple product types, helping reduce repeated equipment investment and meeting flexible manufacturing needs for multi-product and small- to medium-batch orders.
The machine adopts a high-rigidity heavy-duty bed structure with a total weight of 10,500 kg. Its rigid construction helps reduce vibration and maintain stable forming accuracy during long-term and high-load operation. This makes the machine suitable for continuous mass production in industrial manufacturing environments.
The machine is equipped with a dedicated CNC system with an intuitive parameter-based programming interface. Forming parameters such as upsetting stroke and bending angle can be adjusted according to product requirements. Combined with a quick tooling change design, the machine allows easier production changeovers between different workpiece sizes and shapes, reducing setup difficulty and changeover time.
To overcome the challenges in maintaining OE-standard flange precision and 360-degree sealing stability for high-performance exhaust hangers under high-heat and high-vibration conditions, a leading automotive exhaust OEM supplier in Thailand deployed Baorui Machinery's compound wire bending solution integrated with flange and band clamp forming; featuring OE-style bayonet hanger technology, the system ensures stable pipe positioning. This solution not only guarantees structural stability under extreme workloads but also significantly reduces installation time through a highly automated integrated forming process, helping the client successfully pass rigorous OEM quality evaluations for exhaust system vibration durability.
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