What equipment is needed to produce car seats and headrests?

The sleek frame of car seats and the stable support of headrests are all thanks to the "pipe shaping dream team"! The pipe bending machine, leading a group of supporting equipment, tames rigid steel pipes, ensuring both safety and strength while conforming to ergonomics—making it a core player on the production line.As the "main force in shaping," different types of pipe bending machines each perform their specific functions, accurately handling various pipe shapes:

• CNC pipe bending machine: Intelligent and precise, equipped with a 3D animation system to predict the processing path, it can easily handle 180° bends and multi-curvature forming, with accuracy control down to ±0.1mm. It can form seat frames and headrest supports in one go without deviation. The RBV25 R KSB model, with its compact body, can also process short straight pipe sections, maximizing the efficiency of mass production.

• Hydraulic pipe bending machine: the power "role", using oil pressure to drive the mold to rotate, bending the steel pipe step by step into the shape of a seat. It is suitable for thick-walled pipes and has excellent bending strength. Seat slide rails and support pipes are all shaped by it.

• 3D Fully Automatic Pipe Bending Machine: An all-rounder that can process headrest rods and seat serpentine springs. Equipped with a servo motor and reducer, it has stable torque, and can bend at multiple angles quickly and evenly, with a pass rate of up to 99%.

Having a pipe bending machine alone is not enough; supporting equipment transforms "shaping" into "precision finishing":

• Automatic positioning device: The "navigator" of the pipes. It identifies weld seams and QR codes through cameras or sensors, automatically aligns the pipes to avoid asymmetrical bending and eliminates the need for secondary grinding.

• Intelligent programming system: An error "corrector" that can automatically compensate for the elastic rebound of pipes after bending, reducing debugging time from several hours to 15 minutes, saving both materials and time.

• Servo reducer: a power "stabilizer" that provides ultra-high torque while maintaining an angular accuracy of ±0.01°, ensuring that every bend is consistent and that there are no instances of "some straight and some crooked".